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Sensitive items are packaged using a variety of corrugated boxes all around the world. One of the best technologies for transporting goods in large quantities from one location to another are these corrugated boxes. These boxes’ appeal is partly due to their ease packaging and mobility.
The corrugated box makers need to build their products to the level of these boxes’ appeal. Only the strongest boxes that guarantee the security of delicate or perishable goods stored inside can attain this rating.
Before being prepared for storage and transportation, these boxes must pass a number of tests to eliminate potential risks including deformation.
In order to assist producers in determining the maximum compression strength that a corrugated box can sustain, Effective Lab India has developed the box compression tester, a thorough lab testing tool.
To make sure that there is no distortion during storage-related operations like stacking, testing must be done in accordance with the specified box compression test standard.
Examining the working module of the box compression strength tester is crucial for a deeper understanding of its importance in the stiff paper and packaging sector.
Working
The box compression strength tester is a fantastic lab test tool with straightforward operation and precision-driven output arrangement that is intended to support paper and packaging sector producers.
A specialized sample placement tray with cutouts for exact and accurate positioning is provided by the lab testing apparatus. For best precision, the specimen must be positioned precisely.
It is crucial to ensure that the box is positioned precisely because once it is, the motorized plate above the lab testing apparatus begins crushing the box.
For smooth operation, a lead screw with a circular design facilitates the movement of the motorized platform. For accurate results, the platform applies a consistent compression force on the specimen.
In accordance with the specified specifications, the platform’s compression rate of the corrugated box is set at 12.7 mm per minute. The platform offers two different kilogram forces: 500 kg and 1000 kg.
Through the use of an HMI-based touchscreen, the instrument assists the operator in profiling the specimen to guarantee optimal performance of the conducted tests. In order to facilitate the straightforward data recording that can result in a critical analysis, the display shows the maximum load as well as the deformation of the tested specimen.
Limit switches prevent the platform from over traveling and do no harm to the instrument by allowing the plate to return to its initial position once the maximum compression has been applied.
Features
The overtravel limit switch, which enables the operator to conduct testing with complete ease and without the inconvenience of an instantaneous turn off after the maximum load is attained, is the primary feature of the box compression test machine.
Numerous capabilities are available to assist manufacturers using the HMI-based touchscreen that powers the instrument box compression tester’s computerization. Along with simple data recording features that let the operator evaluate the results critically and compare them to previously acquired results, the display also lets the operator profile the sample.
In addition, the HMI touchscreen provides many testing techniques, including force, displacement, and time measurements.
Additionally, the device provides a finely made circular lead screw to ensure that the motorized platform or the compression plate operate smoothly. To continually achieve the highest level of accuracy, the lead screw makes sure that the specimen is uniformly compressed.
The instrument is made of mild steel and has a seven-layered powder paint coating to protect it against rust and corrosion and other atmospheric ills over time.
Effective Lab India supplied specific cutouts for the positioning of the corrugated boxes and has obtained maximum precision during the test in order to meet the requirements of the box compression test standard.
Certain questions arise in the minds of producers who work in the stiff paper and packaging sector.
The Box Compression Strength Tester enhances the reliability of box shipments
12 de Junho de 2024, 6:18 - sem comentários aindaOne important tool in ensuring the durability of packaging is the box compression strength tester. This device is used to test the strength and durability of corrugated boxes, which are commonly used for shipping due to their robustness and impact resistance. The volume of shipments and associated procedures has increased significantly in today’s interconnected world. This is largely due to the expansion of global markets, which has led to a surge in demand for a diverse array of goods. However, as products travel long distances before reaching consumers, manufacturers must use reliable packaging to ensure that their items remain in optimal condition.
The Role of Corrugated Boxes in Packaging
Corrugated boxes are a popular choice for packaging due to their robustness, impact resistance, affordability, and availability. They can withstand the rigors of transportation and storage, making them ideal for protecting goods during the shipping process.
Challenges Faced by Corrugated Boxes
Despite their durability, corrugated boxes face challenges during storage and transportation. Boxes are often stacked to maximize cargo capacity, which can stress their durability. Stacking boxes can lead to damage, especially to lower-stacked boxes, resulting in significant losses for manufacturers. This is particularly concerning when transporting fragile, explosive, or perishable goods, as damage can pose serious safety and financial risks.
The Need for Box Compression Strength Testing
To avoid these problems and ensure the safety of their products, corrugated box manufacturers conduct box compression strength tests before shipping. These tests simulate the challenges that boxes face when stacked in confined spaces, helping manufacturers determine if their packaging can withstand the pressures of transportation and storage.
Introducing the Box Compression Strength Tester by Effective Lab India
Effective Lab India offers a Box Compression Strength Tester, a lab testing device designed to accurately test the compression strength of corrugated boxes. This device is widely used by manufacturers around the world for its accuracy and reliability.
How the Box Compression Strength Tester Works
The Box Compression Strength Tester works by simulating the pressures that a corrugated box experiences when stacked. The operator activates the instrument using the rotary switch on the control panel, and the compression plate descends at a rate of 12.5 mm per minute, exerting a force ranging from 500 to 1500 KgF, depending on the size of the specimen.
Features of the Box Compression Strength Tester
The Box Compression Strength Tester boasts several features that ensure accurate testing and compliance with ASTM standards. These include:
- Lead Screw Mechanism: Allows for linear movement of the compression plate, supported by a load cell with a maximum capacity of 1500 KgF.
- Accurate Sample Placement: Carved labels on the sample placement platform assist operators in precisely positioning specimens for accurate testing.
- Digital Displays: Advanced microprocessor-based digital displays show the amount of deformation caused by applied pressure and the peak force before distortion.
- Safety Features: Limit and safety switches prevent over-compression of specimens, ensuring the safety of both the sample and the instrument.
- Robust Construction: Made of mild steel and powder-coated for durability, the instrument is both aesthetically pleasing and corrosion-resistant.
The Box Compression Strength Tester by Effective Lab India is a valuable tool for corrugated box manufacturers, ensuring that their packaging is robust enough to withstand the rigors of transportation and storage. With its accuracy and reliability, this device helps manufacturers maintain the integrity of their products and reduce the risk of damage during shipping.
Optimize box shipping reliability using a Box Compression Strength (BCS) tester
5 de Junho de 2024, 3:44 - sem comentários ainda
Understanding Box Compression Strength (BCS)
Box compression strength (BCS) is a measure of the maximum load a box can withstand before collapsing. This is crucial for determining how well a box can protect its contents during shipping and handling.
- Setting up the BCS Tester
Ensure your box compression tester is properly calibrated and maintained. Regular calibration checks and maintenance are vital to obtaining accurate and reliable results.
- Selecting Box Samples
Choose a representative sample of the boxes you use. The sample should reflect the variations in materials, sizes, and construction methods.
- Conducting the BCS Test
Follow these steps to perform the BCS test:
- Condition the Boxes: Before testing, condition the boxes in a controlled environment (typically 23 °C and 50% relative humidity) for at least 24 hours. This standardizes the moisture content in the boxes.
- Position the box: Place the box on the platform of the BCS tester in the same orientation it will be used during shipping.
- Start the test: Apply a compressive load to the box at a uniform rate until it fails. Record the maximum load the box can withstand before collapsing.
- Analyzing test results
Evaluate the BCS results to determine the strength of your boxes. Compare the measured BCS against the required strength for your shipping conditions. Consider factors such as stacking height, handling conditions, and transportation methods.
- Optimizing Box Design
If the BCS results indicate that the boxes are not strong enough, consider the following optimization strategies:
- Material Selection: Use stronger materials or higher-grade corrugated fiberboard. Double- or triple-walled corrugated boards can offer significant improvements in strength.
- Box Design: Reinforce the box design by adding support features like corner posts or partitions. Optimize the fluting pattern and board construction.
- Size and Shape: Redesign the box dimensions to distribute the load more evenly. Avoid excessive box size, which can lead to higher compression forces during stacking.
- Reinforcements: Add reinforcements such as strapping, edge protectors, or internal supports to increase the box's load-bearing capacity.
- Re-testing and validation
After implementing design changes, re-test the optimized boxes using the BCS tester to ensure the modifications have improved their strength and reliability.
- Implementing quality control
Establish a regular testing schedule to monitor the BCS of boxes over time. This ensures consistent quality and identifies any degradation in box performance early.
- Training and documentation
Train your staff on the importance of BCS testing and the correct procedures. Document the testing process, results, and any design changes for future reference.
- Continuous Improvement
It's important to regularly seek feedback from shipping and handling personnel to identify any real-world issues with the performance of your boxes. This hands-on insight is invaluable for identifying potential weaknesses or areas for improvement that might not be evident in a controlled testing environment. Use this feedback to continuously refine and optimize your box designs, ensuring they meet the practical demands of everyday use.
To enhance the effectiveness of your packaging solutions, it is beneficial to collaborate with a reputable manufacturer and supplier. Effective Lab India, known for its commitment to quality and reliability, is an excellent choice. Partnering with such a company ensures that your box designs are not only innovative but also constructed with high-quality materials and manufacturing standards. This collaboration can lead to more durable and efficient packaging solutions, ultimately resulting in better protection for your products and increased customer satisfaction.
By combining the practical insights from shipping personnel with the expertise of a trusted manufacturer like Effective Lab India, you can develop packaging solutions that are both highly functional and reliable, meeting the needs of your business and your customers.
By following these steps, you can effectively use the Box Compression Strength tester to optimize the shipping reliability of your boxes, ensuring they provide adequate protection for your products during transportation and handling.
